Tungsten
ANZAPLAN is well equipped to develop flowsheet and process design following different processing routes for tungsten bearing minerals including wolframite, ferberite and scheelite. Evaluation of numerous processing routes for the conversion of tungsten minerals to APT can be performed at various scales. Specific processing unit operations include comminution, sensor-based sorting, gravity separation techniques, flotation, dry or wet magnetic separation, roasting, atmospheric leaching, pressure leaching, solvent extraction (SX), ion exchange (IX), precipitation and crystallization.
Services
Main analytical services for tungsten include:
- Quantification of trace elements by inductively coupled plasma spectroscopy (ICP-OES/ICP-MS) using matrix adjusted calibration
- Quantification of ionic species by ion chromatography (IC)
- Quantification of main elements by X-ray fluorescence (XRF)
- Identification and quantification (Rietveld refinement) of tungsten mineral phases by X-ray diffraction (XRD)
- Particle size distribution (PSD)
- Mineral liberation analysis (MLA)
- Determination of specific surface area (BET)
- Sample examination by microscopy including thin-section analysis
- Optical analysis by scanning electron microscopy (SEM)
- Qualification and quantification of chemical elements by energy dispersive X-ray spectroscopy (EDX)
Physical processing will include the development of a flowsheet targeting the concentration of tungsten bearing minerals.
Main physical processing steps applied:
- Crushing, grinding and classification of Run-of-Mine ore (ROM) and preparation of tailings containing tungsten
- Sensor based sorting (SBS)
- Heavy liquid separation (HLS) or dense media separation (DMS)
- Attrition scrubbing and desliming
- Gravity separation including spirals, shaking tables and enhanced gravity separation (Falcon, Multi-gravity separator MGS))
- Magnetic separation including wet high intensity magnetic separation (WHIMS), high gradient magnetic separation (HGMS), low intensity magnetic separation (LIMS) and pulsating magnetic separation (Slon)
- Flotation including conventional and fines flotation techniques
Hydrometallurgical processing will include the development of a flowsheet targeting ammonium paratungstate (APT).
Main hydrometallurgical processing steps applied:
- Roasting
- (Pressure) Leaching (e.g. alkaline autoclave leaching)
- Purification (e.g. precipitation, ion exchange)
- Solvent extraction (SX)
- Crystallization
Advanced processing services include:
- Flowsheet optimization
- Locked cycle tests (LCT)
- Variability testing
Physical processing will include the concentration of tungsten bearing minerals at pilot scale.
Main physical processing steps applied:
- Crushing, grinding and classification of ROM (or preparation of tailings containing tungsten)
- Sensor based sorting (SBS)
- Dense media separation (DMS)
- Attrition scrubbing and desliming
- Gravity separation including spirals, shaking tables and enhanced gravity separation (Falcon, Multi-gravity separator (MGS))
- Magnetic separation including wet high intensity magnetic separation (WHIMS), high gradient magnetic separation (HGMS), low intensity magnetic separation (LIMS) and pulsating magnetic separation (Slon)
- Flotation including conventional and fines flotation techniques
Hydrometallurgical processing will include the production of ammonium paratungstate (APT), at pilot scale.
Main hydrometallurgical processing steps applied:
- Roasting
- (Pressure) Leaching (e.g. alkaline autoclave leach)
- Purification (e.g. precipitation, ion exchange)
- Solvent extraction (SX)
- Crystallization
Engineering services typically include:
- Process design and flowsheet development
- Process simulation
- Mass balance, energy and chemicals requirements
- Confirmation of flowsheet through pilot plant testing program
- Capital and operating cost estimates (CAPEX/OPEX)
- Economic assessments including potential by-product scenarios
- Scoping, pre-feasibility and feasibility studies
- Process plant revamping and plant audits
- Optimization and trade-off studies
- Waste management
The ANZAPLAN team offers independent review of technical studies including:
- Preliminary economic assessment, pre-feasibility and feasibility studies
- Design verification at various scale
- Pilot Plant design
- Troubleshooting
- Geometallurgical report
- Periodic operation monitoring
ANZAPLAN provides consulting and test work services for seamless development in specialty mineral and metal projects from grassroots exploration through to feasibility studies:
- Exploration program advice
- Site visits
- Mineral resource/reserve estimation
- Verification of drilling and QA/QC protocols
- Audit and review
- Mine planning
- Preparation of technical report based on international codes e.g. JORC, NI 43-101
- Project valuation and studies (PEA, PFS and FS Level)
- Independent Engineer